PIRCV Rear Suspension.
Features:

The PIRCV rear suspension.


The Piranha PIR15CV rolling kitset comes standard
with the PIRCV rear suspension, (engine not included):

Examples on a customer buggy:

NOTE: The Double "A" arm suspension plans cover the complete
rear suspension only, not the chassis or other buggy parts.

The plan for this suspension can be securely order from here.
PLAN SET $66.00 Australian Dollars.
Pricing includes air mail postage anywhere in the world via International Express Post.
( USA residents will only pay approx 75% of list prices
quoted due to exchange
rates. )
SPECIFICATIONS:

The new PIRCV rear suspension from The Edge Products is the
ultimate rear end for bike powered buggies.
Starting life in The Edge Products “Hypersprint” buggy this suspension design
has evolved over 5 years to become the super reliable rear end which is now
used in the Hypersprint, (HYPERKIT) & Piranha, (PIR15CV) buggies. As well as
the major components used in the XRV895 design.
If your into big bike power like the awesome Suzuki Hayabusa
1300 or the evil Kawasaki ZX12R you need a tough & dependable driveline.
Super tough components such as Porsche 930 CV’s, combined with
massive ball race bearings makes this driveline bullet proof.
The design features a unique chain adjustment system which
moves the sprocket forward & rearward by the use of a turnbuckle, simply loosen
the locking screws & rotate the turnbuckle to adjust the chain.
Fitted with a huge 60 tooth 530 pitch sprocket as standard so
you can now achieve the super low gearing that offroad buggies need to haul you
up the steepest sand dunes.
Easy servicing of the centre drive system can be carried out by
removing the alloy bash plate, undo the CV joints & drop the whole centre
cartridge out of the bottom of the housing.
Wheel hubs are tough 6 stud 4x4 pattern, so instead of ATV rims
& tyres you can also install 15” 4x4 rims as an option.
A unique centre hub & wheel hub system means there are no
expensive spline shafts to manufacture; this system uses large diameter alloy
hubs that can be easily machined on a lathe.
A Super strong & reliable driveline is the key to enjoying the
massive power to weight ratio of a modern bike powered buggy, but best of all
you can now make it yourself.
The PIRCV Double "A" Arm rear has the following design
features:
Adjustable
suspension Camber.
Adjustable
toe in & toe out control.
“Quick
turn” adjustment for camber & toe.
Race
proven 930 Porsche type CV joints.
High
horsepower capability.
14”
of suspension travel.
Increased
braking capacity.
Tough
axles
Huge
115mm ball races for increased load capacity.
Large
60 tooth 530 pitch sprocket as standard.
Easy
to remove central drive cartridge.
Progressive
camber from 0 to 10 degrees.
Tough
& easy to use chain adjustment.
Multiple
bushed wide suspension arms to distribute suspension forces.
Plans: Comprehensive Plans, over
63 pages of 3D CAD drawings in book format to make every part, exploded views
of component assembly & location, section views of the drive system, nuts &
bolts list, material list & parts list.
Suspension design: Unequal length
Double 'A' arm independent to use coil over shocks, 360mm travel, (14").
Track: 1590mm (62.6") hub face to hub face.
Camber: 0 to1.5 degrees negative at ride height,
(adjustable) & up to 11 degrees negative at full travel.
Brakes: Large 280mm, (11”) diameter inboard rotor
with twin piston motorcycle type caliper.
Ground Clearance: 340mm, (13.3") when fitted with
26x12x12” tyres, (more ground clearance when fitted with 4x4 type rim & tyre
package).
Wheel bolt pattern: 6 stud (4x4 type) on 5.5” PCD.
Suitable engines: Designed to Suit large chain
drive type motorcycle engines up to 250hp.
Estimated cost to manufacture: $2,100.00 to
$4,200.00, (depending on skill level & facilities available). All components
can be manufactured to the comprehensive plans, or you can purchase the parts
from The Edge Products.
PIRCV REAR SUSPENSION PARTS LIST

These parts can be securely ordered from
here.
COMPLETE KITSETS LISTED IN RED
|
PART No. |
QTY |
DESCRIPTION |
DRG
REF |
GST
EXEMPT |
RETAIL PRICE |
|
CV1 |
KIT |
Laser cut
plates for PIRCV centre housing, 22 plates, just needs welding. |
4 |
231.82 |
255.00 |
|
CV2 |
Each |
Bashplate,
5mm Aluminium with holes drilled. |
15 |
34.55 |
38.00 |
|
CV3 |
Each |
Central
drive hub, fully machined, 4140 steel. |
17 |
113.64 |
125.00 |
|
DBRCV |
Each |
Disc
rotor, 4mm thick, laser cut with mount holes. |
25 |
77.28 |
85.00 |
|
CAL032 |
Each |
Brake
caliper, twin piston with performance EBC Kevlar brake pads, includes bleed
screw & banjo bolt. |
35 |
122.73 |
135.00 |
|
CV4 |
KIT |
Caliper
mount spacers & M8x30 bolts & washers |
22 |
10.00 |
11.00 |
|
SPR530-60CV |
Each |
Drive
sprocket, 60 tooth 530 pitch with countersunk mount holes |
24 |
86.37 |
95.00 |
|
CV5 |
Pair |
Adjuster
plates, (2) laser cut, tapped & countersunk. |
18 |
80.00 |
88.00 |
|
CV6 |
KIT |
Bearing
housings, machined 6061 T6 Aluminium. |
20 |
179.10 |
197.00 |
|
CIR115 |
Pair |
Circlips
115mm Internal. |
33 |
14.55 |
16.00 |
|
60152RS-6 |
Set 6 |
Bearings
115x75x20 set of 6. |
33 |
174.55 |
192.00 |
|
CVHUB-6 |
KIT |
CV drive
hubs, set of 6, machined 6061 T6 Aluminium. |
21 |
501.82 |
552.00 |
|
CPLUG-6 |
Set 6 |
Brass 40mm
core plugs, used for blanking off CV hubs |
33 |
20.00 |
22.00 |
|
CV7B |
KIT |
Bolt kit
for centre drive, includes 6x M10x20 Buttonhead, 6x M10x16 CSK, 12x M8x20
CSK, 12x M8x55 Capscrews, 12x 8mm Flat washers, 6x M10x50 Capscrews. |
32
33
34 |
70.91 |
78.00 |
|
CV8 |
KIT |
2 x
Adjuster spacers, 1 x M10x120 bolt, washers & nyloc nut. (used for mounting
hex adjuster mechanisum to plates). |
23 |
14.55 |
16.00 |
|
CVCART |
KIT |
Centre
drive cartridge, complete centre drive assembly. As shown onPIRCV plans page
30. |
30 |
945.46 |
1040.00 |
|
CV9 |
Set 6 |
Centre
drive spacers, machined from Aluminium. |
29 |
32.73 |
36.00 |
|
CV10 |
Set 6
|
Centre
drive load washers, machined from Aluminium. |
28 |
38.19 |
42.00 |
|
1/2ROD-2 |
Set |
1 x ˝”UNF
male RH rod end, 1 x ˝” UNF male LH rod end. Comes with RH & LH ˝” UNF Jam
nuts, (locknuts). |
35 |
49.10 |
54.00 |
|
CV11 |
Each |
Hex
adjuster, machined from 30mm Hex bar.LH & RH threads |
26 |
61.82 |
68.00 |
|
CV12 |
Set |
Adjuster spacers, (2) goes
either side of rod end, includes 1x ˝” UNF x 2 ˝” Bolt with washers & nyloc
nut. |
27 |
10.00 |
11.00 |
|
CV13 |
Set 2 |
Top
suspension arms, fully welded with adjuster nut housing, (2). |
37 |
253.91 |
265.00 |
|
CV13N |
Set 2 |
Top arm
adjuster nuts, machined from 30mm Hex bar, (2). |
40 |
50.91 |
56.00 |
|
CV14 |
Set 2 |
Lower
suspension arms, fully welded with adjuster nut housings, (2). |
41 |
268.19 |
295.00 |
|
CV14N |
Set 4 |
Lower arm
adjuster nuts, machined from 30mm hex bar, (4). |
44 |
65.46 |
72.00 |
|
BSH16-16 |
Set 16 |
Suspension
arm pivot bushes, Acetal, 16mm, (set of 16) |
60 |
101.82 |
112.00 |
|
5/8ROD-6 |
Set 6 |
5/8” UNF
male RH rod ends with 5/8” UNF Jam nuts, (6 of each). |
45 |
185.46 |
204.00 |
|
CV15B |
Set 8 |
Set of 8
pivot bolts, washers & nyloc nuts, M16x110mm long. |
59 |
60.00 |
66.00 |
|
CV16 |
Set 2 |
Laser cut
suspension upright housing plates, as per PIRCV plan page 48. |
48 |
69.10 |
76.00
|
|
CV17 |
Pair |
Machined
bearing housings only, for uprights (2) |
49 |
169.10 |
186.00 |
|
CV18 |
Pair |
Machined
upright bars only, for uprights, (2) |
50 |
32.73 |
36.00 |
|
CV19 |
Pair |
Complete
welded uprights with bearing housings, (2) (not required if ordering CV16,
CV17, CV18. |
47 |
310.91 |
342.00 |
|
CV20 |
Pair |
Laser cut
6 stud wheel plates, 8mm steel, countersunk holes with 12x 7/16” UNF wheel
studs & 7/16” UNF wheel nuts. |
56 |
70.91 |
78.00 |
|
CV21B |
KIT |
Bolt kit
for Uprights, includes 12x M10x25 CSK, 12x M8x90 Capscrews, 12x 8mm Flat
washers, 12x M8 Nyloc nuts, 4x 5/8” UNC x 2” Button head. |
58 |
70.00 |
77.00 |
|
CV22 |
Set 4 |
Set of 4
upright spacers for rod end & shock mount
(only
required if making uprights to plans) |
61 |
25.46 |
28.00 |
|
CVASSEM |
Pair |
Driveshafts, pair, 930 Lobro type CV joints, splined axles & heavy duty
rubber boots. 2 complete assemblies. Extended length = 580mm. |
62 |
590.91 |
650.00 |
|
PIRCV |
KIT |
COMPLETE
REAR SUSPENSION KITSET
Includes
all the above parts. Every part fully welded. |
1 |
3818.19 |
4200.00 |
|
|
|
|
|
|
|
|
WR6-01 |
Each |
12x10.5”
Wheel rims, 6 stud pattern |
- |
152.73 |
168.00 |
|
TY12-02 |
Each |
26x12x12”
Kenda Bearclaw tyre, 6 ply |
- |
140.91 |
155.00 |
SPARE
PARTS FOR PIRCV
|
|
930CV |
Each |
Spare CV
joint, 930 Lobro type, includes outer, inner, cage & balls. |
_ |
90.91 |
100.00 |
|
032 PAD |
Pair |
Spare
brake pads to suit CAL032 Caliper, EBC brand, Kevlar. |
_ |
29.10 |
32.00 |
|
CVHUB |
Each |
CV drive
hub, (1 only), machined 6061 T6 Aluminium. |
21 |
83.64 |
92.00 |
|
60152RS |
Each |
Bearing
115x75x20, (1 only) |
33 |
29.10 |
32.00 |
|
5/8 ROD |
Each |
5/8” UNF
male RH rod end with 5/8” UNF Jam nut,
(1 only) |
45 |
30.91 |
34.00 |
NOTE: ALL ABOVE RETAIL PRICES INCLUDE GST. GST EXEMPT PRICES
FOR EXPORT ONLY.

All the above parts can be securely ordered from here.
All Prices In Australian Dollars.
( USA residents will only pay approx 75% of list prices quoted due to exchange
rates. )
Contact us for a quote on freight charges to your area, we freight Australia wide daily.
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